WIP PRODUCTS
We manufacture a wide range of flux coated welding electrodes for various applications. Click on a category to explore.
- ▸ Aluminum Electrodes
- ▸ Bronze and Bronze Alloy
- ▸ Cast Iron Electrodes
- ▸ Cutting and Chamfering Rods
- ▮ Hardsurfacing Electrodes
- ▸ Low Hydrogen and Low Alloy Electrodes
- ▸ Mild Steel Electrodes
- ▸ Stainless Steel Electrodes
- ▸ Submerged Arc Wires and Fluxes
- ▸ TIG Filler Wires
- ▮ WIPWeld Abrasur 260
- WIPWeld Abrasur 280LH
- WIPWeld Abrasur 380
- WIPWeld Abrasur 400LH
- WIPWeld Abrasur 610
- WIPWeld Abrasur 610LH
- WIPWeld Abrasur 716
- WIPWeld Abrasur 43
- WIPWeld Abrasur 45
- WIPWeld Abrasur 650LH
- WIPWeld Abrasur 750LH
- WIPWeld RailRod
- WIPWeld ManganSteel
- WIPWeld Ni-ManganSteel
- WIPWeld SugarWeld 90
- WIPWeld MangaChrom (AWS A5-4 similar to E307-16)
A surfacing Electrode with machinable deposit. Brinell hardness is about 250 depending on mass and number of layers of deposited metal. Rutile-type coating gives smooth operating characteristics with very little spatter and readily detachable slag. Exceptionally high deposition rate and deposition efficiency. Weld metal recovery with respect to the core wire is approximately 122%. Suitable for welding in all positions.
Applications and Directions
| Repair of crushing rolls, tractor-shoes, rollers, sprockets, gears, pinion teeth, railway and train rails and other machine parts where moderate hardness and toughness are required combined with easy machinability. Either AC or DC straight polarity (DC-) can be used. Keep a short arc, travel fast as practical, and avoid overheating the base metal. |
A. Typical Chemical Properties of All Weld-Metal Deposit %
Chemical Analysis
C 0.10 | Mn 0.37 | Si 0.07 | Cr 0.47 | Mo 2.23
B. Typical Mechanical Properties of All-Weld Metal Deposit
Tensile Strength (MPa)
-
Yield Strength (MPa)
-
Elongation in 50mm
-
Charpy-V Impact at 0°C (J)
-
Hardness
1st layer
Bottom Layer 18.5 HRc
2nd layer
Top Layer 20.2 HRc
3rd layer
after work-hardening
abrasion test coefficient
Hardening
Quenching agent
Tempering
Soft annealing
C. Recommended Settings
Size (mm/In)
2.5 / 3/32
3.2 / 1/8
4.0 / 5/32
5.0 / 3/16
Amperage (A)
80-100
110-150
160-200
190-240
Welding Current
AC or DC
| Slight | Medium | Severe | |
| Slight | Abrasur 610 Abrasur 610LH Abrasur 43 Abrasur 45 Abrasur 750LH Abrasur 716 |
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| Medium | Abrasur 380 Abrasur 280LH Railrod Abrasur 400 LH |
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| Severe | Mangansteel Ni-Mangansteel |
Mangachrom Mangansteel Ni-Mangansteel |
Build up with WIPWeld Mangansteel or WIPWeld Ni-Mangansteel and apply top layer/s Abrasur 610, Abrasur 610LH Abrasur 43, Abrasur 45, Abrasur 750LH, Abrasur 716 |
| Metal-to-metal wear or rolling friction | Wipweld Railrod, Abrasur 280LH, Abrasur 380, Abrasur 400LH |
| Abrasion and corrosion resistance | Wipweld Mangachrom or high-temperature Wipweld 312 (please refer to Stainless Steel category for technical specs) |
| Hard machinable deposit | Abrasur 260, Wipweld Mangachrom |
| Manufacture and maintenance of tools (turning or planing tools, milling cutters, reamer bits, etc) | Abrasur 650LH |
| Sugarcane mill rolls, cane knives, and other parts of sugar mill equipment | Wipweld Sugarweld 90 |