We manufacture a wide range of flux coated welding electrodes for various applications. Click on a category to explore.
- ▸ Aluminum Electrodes
- ▸ Bronze and Bronze Alloy
- ▸ Cast Iron Electrodes
- ▸ Cutting and Chamfering Rods
- ▮ Hardsurfacing Electrodes
- ▸ Low Hydrogen and Low Alloy Electrodes
- ▸ Mild Steel Electrodes
- ▸ Stainless Steel Electrodes
- ▸ Submerged Arc Wires and Fluxes
- ▸ TIG Filler Wires
- WIPWeld Abrasur 260
- WIPWeld Abrasur 280LH
- WIPWeld Abrasur 380
- WIPWeld Abrasur 400LH
- WIPWeld Abrasur 610
- WIPWeld Abrasur 610LH
- WIPWeld Abrasur 716
- WIPWeld Abrasur 43
- WIPWeld Abrasur 45
- WIPWeld Abrasur 650LH
- WIPWeld Abrasur 750LH
- WIPWeld RailRod
- ▮ WIPWeld ManganSteel
- WIPWeld Ni-ManganSteel
- WIPWeld SugarWeld 90
- WIPWeld MangaChrom (AWS A5-4 similar to E307-16)
A thick coated high manganese (12-14%) electrode for application where severe impact together with some abrasion, is primarily cause of wear. Basic coating makes it suitable for high carbon steels besides manganese steels. Deposit is austenitic, extremely tough and work hardens rapidly to about 580 BHN (57 HRc)
Building up manganese steels and castings such as crusher rolls and screens, dipper teeth and lips, dredge parts, shovel parts and idler wheels, manganese rail crossings, gyratory crusher mantles, cool crushing jaws, hammers, etc.
Use AC or DC+. Celan well and grind surface to be built up to remove all work-hardened areas, cracks or spalled metal and any other foreign material. Hold a short arc to avoid excessive loss of manganese. When welding on manganese castings, use as low a current as possible to avoid overheating which causes embrittlement of base material. Beads should be placed so that heat is well distributed. Hammer bead surface immediately while cooling to compensate for shrinkage.
C 1.0 | Mn 13.0 | Si 0.50
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580 BHN (57 HRC)
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3.2
4.0
5.0
100-120
140-180
200-250
AC or DC+
Slight | Medium | Severe | |
Slight | Abrasur 610 Abrasur 610LH Abrasur 43 Abrasur 45 Abrasur 750LH Abrasur 716 |
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Medium | Abrasur 380 Abrasur 280LH Railrod Abrasur 400 LH |
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Severe | Mangansteel Ni-Mangansteel |
Mangachrom Mangansteel Ni-Mangansteel |
Build up with WIPWeld Mangansteel or WIPWeld Ni-Mangansteel and apply top layer/s Abrasur 610, Abrasur 610LH Abrasur 43, Abrasur 45, Abrasur 750LH, Abrasur 716 |
Metal-to-metal wear or rolling friction | Wipweld Railrod, Abrasur 280LH, Abrasur 380, Abrasur 400LH |
Abrasion and corrosion resistance | Wipweld Mangachrom or high-temperature Wipweld 312 (please refer to Stainless Steel category for technical specs) |
Hard machinable deposit | Abrasur 260, Wipweld Mangachrom |
Manufacture and maintenance of tools (turning or planing tools, milling cutters, reamer bits, etc) | Abrasur 650LH |
Sugarcane mill rolls, cane knives, and other parts of sugar mill equipment | Wipweld Sugarweld 90 |